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Hi, @Max Becker
If the ZIP code starts with 0, simply formatting the Excel cell as “00000” may not be enough because Word Mail Merge can still read the underlying number and drop the leading zero.
A reliable fix is to create a new column in Excel and use this formula, assuming the ZIP code is in A2:
=TEXT(A2,"00000")
Fill the formula down the column, then use this new column as the ZIP code field in your Word Mail Merge. This converts the ZIP code to text and preserves the leading 0.
If you are working with ZIP+4 codes such as 01234-5678, let me know since the formatting will be slightly different.
Click "Add comment" to let me know.
Thanks!